Wayside Lubrication Systems

WAYSIDE LUBRICATION SYSTEMS

THE EXPERTS IN LUBRICATION SOLUTIONS

JSG Industrial Systems has partnered with SKF/Lincoln to provide the world’s most complete portfolio of lubrication solutions. Drawing on more than 200 years of combined Rail Friction Management experience, we continue to help provide reliable and innovative ways to reduce maintenance costs, improve productivity, enhance safety and optimize manpower resources.

Our quality automatic lubrication systems provide excellent ROI for the Rail Industry by managing friction and saving energy. This helps to reduce noise, and provide significant operational benefits by extending the re-profiling and re-grinding intervals of both the rail & wheels.



wayside lubrication systems


Auto Rail Lubrication - Wayside Pumping Station

JSG Industrial Systems offers pumping stations sized to meet design requirements and service cycle. Systems can be designed and configured to suit location and maintenance conditions. The technology used with each system is consistent and offers:

  • HIGH PRESSURE SYSTEM to run in any condition and keep all ports free of debris reducing field maintenance activities

  • CAPABLE OF PUMPING long distance allowing site placement of station in serviceable locations

  • POINT-TO-POINT patented metering devices ensuring precise and controlled delivery of lubricant
  • CONTROL SYSTEM offering complete remote management capability

  • SOLAR POWERED for placement in remote locations using renewable energy

  • LONG SERVICE LIFE with minimal maintenance intervals & cost
Gauge Face Lubrication
Gauge Face Lubrication

Gauge Face Lubrication (GFL) significantly reduces wheel flange and rail wear that occurs at the curve section of track. The GFL applicator bars feature benefits such as:

  • Evenly placing grease high on the gauge face to be effectively collected by passing wheels
  • Brush holding excess grease to be picked up by next train which minimizes grease waste
  • One Gauge Face system can supply several curves in succession
  • Universal mounting that is easy to adjust
Top-Of-Rail Lubrication
Top-Of-Rail Lubrication

Top-Of-Rail (TOR) lubrication provides a solution to greatly reduce noise emissions and wear to the running surface of rail occurring on very tight radius curves. TOR applicator used with our systems offers benefits such as:

  • Consistently applying an even spread of lubrication
  • Spring mounted bars to withstand false-flange wheel strikes
  • Metal-to-metal seal means no parts needing replacement
JSG Smart Rail Lube Controller (SRL)
JSG Smart Rail Lube Controller

Every new system utilises the JSG SRL controller which has been designed and developed for wayside lubrication by JSG Industrial Systems, offers a more efficient and modernised way of managing rail lubrication system digitally.

  • Large display screen with informative system status
  • User-friendly GUI with protected access
  • Manages lubrication of up to four tracks simultaneously including travel detection
  • Telemetry-ready for when opting to use with JSG Telemetry Service for complete remote management
JSG Telemetry Service
JSG Telemetry Service

JSG Industrial Systems offers a Telemetry Service via a web accessible portal ensuring complete remote management of every system that is built with the JSG SRL controller.

  • Simplified method of monitoring the status of every lubricator on the network
  • Access to control settings of lubricators
  • Instantaneous alarms via email notifications including the details of the lubricator which requires attention
  • Review historical reports and lubricator site location
Grease Refill System
JSG Telemetry Service

When it comes to maintaining and extending the life of railway tracks and train wheels, a robust Wayside Lubrication System is required. The JSG Wayside Grease Re-fill Unit ensures that Wayside Lubrication Units have sufficient amount of grease delivered in an easy, fast and reliable way.

  • Compatible with JSG Wayside Systems
  • Universal design that can be used with various types of Wayside systems
  • Fast grease transfer using flush-face connecting couplers
  • Requires less manual handling to operate
JSG Smart Wayside Lubrication System

Duration: 1.00

Author: JSG

JSG Industrial Systems has partnered with SKF/Lincoln to provide the world’s most complete portfolio of lubrication solutions.

JSG Wayside Lubrication Re-fill Unit

Duration: 1.13

Author: JSG

The JSG Wayside Grease Re-fill Unit ensures that Wayside Lubrication Units have sufficient amount of grease delivered in an easy, fast and reliable way.

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